Finally got a chance to go to the range at the crack of dawn yesterday. I spent nearly 3 hours last week cleaning the barrel until I couldn't get any solvent to show anything. I can't imagine there being any way to have more than just an insignificant amount of fouling in the darn thing. The first groups were 3 five shot groups using Berger 35g HP/H4895. I shot the groups in ascending order of the powder charge and in the photo below it's the target with the green dot starting with top left then top right then bottom left. The bottom right was shot with factory Winchester Supreme 32g Ballistic Silvertip later.
The bottom photo actually shows the fourth and fifth groups of the day ( the second and bottom group in the second photo is a 6 shot group of factory Hornady 40g )
The first shot of the day was at a 1/2 gal cardboard milk carton whth 2 packs of "raspberry ballistics jello" with a factory Hornady 40g shot through a lightly oiled barrel. Let me tell you, there was red jello all over a 30 foot radius! What a mess but way cool none the less!
Shots 1-4 at the paper targets did ok but shot 5 was low and way right. Shots 6,7,& 8 hit the paper sideways and this was very obvious through the scope. Shot 9 looked alright but shot 10 hit sideways too. Only 4 0f the next five hit the paper and 3 of these were sidways. Best I can tell is that only 5 or 6 of these 15 hit the paper anywhere near straight.
I figured that if this sucker is flipping bullets this bad if its going to flip factory loads it will do it now! WRONG!!! Something else I've never seen before - the first 5 shot groups of Winchester Supremes went through the same friggin hole! I don't really know how to measure groups, but I doubt very seriously a .40 cal bullet would go throughe hole without touching. I measured the hole several times and get anywhere from .377" to .399" edge to edge. I then shot a 6 shot group of factory Hornady 40's and they were equally unimpressive but no keyholes.
I then shot 3 five shot groups with 39g SBK's/Varget (26.3g-26.7g) combos with 2.300" OAL. 7 of these 15 keyholed. By the way these bullets were seated using a different bullet seating die than the previous keyholing bullets from earlier in the month. The commonality being a Lee neck sizing die used with both groups.
The last 5 shot group was a roughly 1 1/4" group from a pretty warm barrel with Winchester Supremes. I don't want to dispute any of the suggestions or advice all of you have taken time to give me. I really thank you for your help. I have yet to see this stability problem with factory loads though after 3 or 4 boxes- NONE! I just can't believe that zero keyholing occurs with factory loads and at least 1/3 of my handloads keyhole would indicate a problem with the rifle. I must be introducing some problem during the reloading process is all I can figure.
The only conclusion I can draw is that there dosen't seem to be anything wrong with my rifle. I hope that is the case because I now have proof this rifle CAN in fact shoot! I plan to try to talk to Lee Precision and see if they might want to look at this die for me.
Thanks for reading and if there is anything else anyone can think of please let me know.
Greg